TOC removal system Manufacturer
Gujarat Ion Exchange and Chemicals Ltd (ION Exchange) offers advanced TOC removal systems combining multiple technologies for industrial and municipal applications. These systems are designed to efficiently reduce organic contaminants from water used in industries like pharmaceuticals, electronics, power plants, and food processing, where ultrapure water is essential. These systems are engineered to efficiently eliminate organic contaminants from water using advanced oxidation processes (AOP), typically combining UV light with oxidizing agents like hydrogen peroxide or ozone.
Total Organic Carbon removal systems use advanced oxidation processes (AOP), which usually combine UV light with oxidizing chemicals like ozone or hydrogen peroxide, to effectively remove organic pollutants from water. This process ensures a high TOC removal effectiveness of up to 95% by dissolving complicated organic compounds into innocuous carbon dioxide and water. These systems are simple to integrate with current water treatment setups because of their small and modular design. With PLC-based automation and real-time TOC monitoring, Gujarat Ion Exchange and Chemicals Ltd. offers tailored systems that guarantee reliable performance, affordable operating costs, and adherence to industry standards.
Working Principle of TOC removal system
Polishing
- Two-pass RO system achieves 99% salt rejection
- Continuous electrodeionization (CEDI) for ultra-pure water
Pre-treatment
- Multimedia filtration removes suspended solids (5-10 micron)
- Chlorine removal via activated carbon bed
Reject Management
- Concentrate treated via evaporation crystallizers for ZLD compliance
Primary TOC Removal
- Oxidation: UV/H₂O₂ breaks complex organics into smaller molecules
- Adsorption: Jacobi GAC removes 90-95% of residual organics
- Ion Exchange: INDION SBA resins eliminate charged organic ions
Technical Specifications
| Parameter | Specification |
|---|---|
| Flow Rate | 100 LPH to 10,000 LPH (customizable) |
| TOC Removal Efficiency | Up to 95% |
| Oxidation Method | UV + H₂O₂ / UV + Ozone / Catalytic Oxidation |
| UV Lamp Power | 150W to 800W (depending on flow rate) |
| Material of Construction | SS 316 / SS 304 (electropolished) |
| Control System | PLC-based automatic control with TOC analyzer |
| Power Supply | 230V / 415V, 50Hz (customizable) |
| Operating Temperature | 5°C to 45°C |
| Inlet TOC Concentration | Up to 10 ppm |
| Treated Water TOC Level | < 0.5 ppm (depending on inlet conditions) |
Key Advantages of TOC removal system
- High TOC Removal Efficiency: Achieves up to 95% removal of organic carbon.
- Low Operating Cost: Uses minimal chemicals and energy.
- Compliance Ready: Suitable for industries requiring USP/EP-grade purified water.
- Custom-Built Solutions: Available in skid-mounted and containerized versions.
- Compact & Modular Design: Easy to install and integrate into existing systems.
- Environmentally Friendly: Converts harmful organics into harmless end products.
- Advanced Monitoring: Real-time TOC monitoring and control with PLC integration.
